Creative Concept Development

The Interdental Toothbrush – Reshaping a daily Routine

Several sketches from the exploration phase of concept development

Cleaning between our teeth should be an integral part of our dental care routine. However, using conventional interdental brushes is frustrating, and they are often thrown away after a single use. What could a solution look like that becomes an integral part of our daily routine and is also more sustainable? We provide insights into our ideation processes using the small wire brushes as an example.

  • 20,6 Mio

    Germans use aids such as dental floss and interdental brushes

  • 7

    well-thought-out concepts

  • 21

    3D mockups printed

  • 20,6 Mio

    Germans use aids such as dental floss and interdental brushes

  • 7

    well-thought-out concepts

  • 21

    3D mockups printed

Illustration of the notes from the Concept Map method. Various functional modules are written down and reconnected with lines.
Concept Map: We dissect the functional components of the brush to find isolated solutions that form the building blocks for our new concepts.

Exploration

We delve into the topic area with the help of market and target group analyses, expert interviews, and touchpoint assessments. This allows us to understand users' pain points. We have identified the needs regarding interdental brushes and broken them down into three areas:

  • Basic function - reaching the interdental spaces, safety, and hygiene

  • Effectiveness - cleaning effect and material use

  • Experience and Value

In the ideation phase, there are initially hardly any limits. With the help of a concept map, the broken-down building blocks can be reassembled and various concepts can be roughly conceived. It's not just about redesigning known solutions, but about finding new principles. Sketches support the process and can highlight the approaches of the various concepts.

Innovation in Manufacturing

A key part of concept development is the manufacturing of the product. For interdental brushes, guiding the material through tight spaces is a basic function, which presents a major challenge in manufacturing. Here, too, we analyzed existing manufacturing processes and combined them in new ways.

3D-printed mockups come into play in the concept development process, as well as in testing and optimizing the usability of our various ideas. This allows us to test the dimensions and interaction elements for further iterations.

Photo of a test subject
User-friendliness is tested using mockups from the 3D printer.

Find Focus

Our team has developed seven different and new concepts for interdental brushes and is now comparing them. A cost-benefit analysis helps to find a new focus for a concept. Evaluation criteria such as interdental accessibility and sustainability are used for the analysis, and so-called cost-benefits are assigned to each concept based on these criteria. The strongest concept can be selected and refined mathematically.

Floss x Brush

The favored "Floss x Brush" approach uses the principle of a wire with a guide cord, creating a combination of dental floss and a brush. The floss guides a conical brush between the teeth from the outside and inside, offering a solution for a wide range of interdental spaces. Many users are familiar with the handling of the dental floss, and bending the wire is no longer a problem. During production, folded bristles are woven into the yarn until they form a spiral. The bristles are then fixed to the yarn by melting a thermoplastic coating and cut into the symmetrical conical shape. From start to finish – the user experience encompasses more than just flossing. Therefore, the usability and sustainability of the packaging are also a central component of the concept.

The strongest concept is presented on a concept page with the help of several sketches, which clarify its use.
A close-up photo of the manufacturing concept. You can see how bristles are woven into yarn and cut into a conical spiral.
Close-up photo of the packaging. A hand removing a card-shaped product from a leather sleeve.

Karsten Pingler Senior Designer / Innovation Lead

  • 20,6 Mio

    Germans use aids such as dental floss and interdental brushes

  • 7

    well-thought-out concepts

  • 21

    3D mockups printed

Cases

Ready to start something big together?